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DEPARTMENT OF TEXTILE ENGINEERING

CONSULTANCY

Department has under taken and completed many consultancy projects for the industries &  Governmental. The major areas of consultancy work are testing & analysis of textile material & chemicals, troubleshooting, product development & process modification, turnkey projects, Labor training, Effluent Treatment etc.


Major Turnkey Projects Completed :

  •     Sharad Shetakari Co-op. Spinning Mill, Nanag, Solapur
  •     Priyadarshini Mahila Co-op. Society, Islampur,
  •     Jaydeep Garment Co-op. Society, Islampur, (300 Garment machines)
  •     Adishakti Muktabai Co-op. Spinning Mill, Jalgaon
  •     Karanataka Co-op. Textile Processors Ltd., Borgaon, (wet Processing)
  •     Pratibimb Magasvargiya Industries Ltd., Pethvadgaon
  •     Lokanayak Jayprakash Narayan Shetakari Co-op. Spinning Mill, Nandurbar
  •     Choundeshwari Co-op. Spinning Mill,Ichalkaranji
  •     Tube Knits Fashion Ltd.,Tirupur
  •     Ajara Taluka Shetakari Co-op. Spinning Mill, Ajara
  •     Global Textiles Ltd, Ichalkaranji (Weaving).
  •     Mahatma Phule Magasvargiya Co-op. Spinning Mill, Peth Vadgaon
  •     Maruti Cotex Ltd ,Kagal
  •     Mahadik Cot Spin Pvt Ltd., Peth Sangli
  •      Chaya Textiles Ltd, Ichalkaranji (Weaving)
  •     Indraprasth Knitting Pvt. Ltd., Islampur
  •     Saurer GMBH & Co
  •     BabaSaheb Deshmukh Shetakari Co-op. Spinning Mill, Atapadi


Project Report Preparation & Appraisal


The Institute's service is regularly sought by the industry for preparation of appraisal report. So far, the institute has provided appraisal reports to 150 spinning mills, 400 weaving, Processing, Knitting & Garment units. The appraisal reports have been appreciated & approved by Govt. of Maharashtra. The leading financial institutions of the country such as Maharashtra State Co-op. Bank Ltd., Mumbai, NABARD, K.D.C.C. Bank, Kolhapur, Nagpur District Co-op. Bank Ltd., Nagpur, Jalna District Co-op. Bank Ltd., Jalna, I.D.B.I., Kallapanna Awade Ichalkaranji Janata Co-op. Bank Ltd., Ichalkaranji, SICOM, MSFC, etc. have got the various textile projects appraised by the Institute. The project reports prepared by institute are approved by NCDC.


OVERSEAS PROJECTS :

  •     Designing & Development of Carpet Laying & Winding Machine for the Ministry of Culture & National Heritage,  
        Sultanate of Oman .
  •     Development of Carpet Fabric for the Ministry of Culture & National Heritage, Sultanate of Oman .
  •     Preparation of Project report for the Nigeria Government, for starting a Textile Diploma course in Nigeria .
  •     Development & Manufacture of backing fabric for export to United Kingdom .
  •     Training of the technical officers of the Kaduana Textile Mills, Nigeria .
  •     Technical consultancy in chemical processing of Textiles was provided to Siam Synthetic Textile Pvt. Ltd., Thailand
  •     Dogetech Corporation ( Taiwan )


Consultancy Works :

  •     Grasim Industries Ltd., Mumbai (Glaubers Salt for Wet Processing)
  •     Radhakanhaiya Textile Processors Ltd., Ichalkaranji,
  •     Radhakanniya Processors, Ichalkaranji.( ERP Instrumentation)
  •     Jam Shri Ranjitsih Mills Solapur,
  •     SMED Technique (Welspun, Wapi, Raymonds India Pvt. Ltd., Ichalkaranji Co-op. Spg. Mills, Ichalkaranji)
  •     Sunrays Industries Ltd., Pune,
  •     Nirmitee Engineers, Pune,
  •     Basant wire industries Jaipur
  •     Raymond's spinning mills, yavatmal
  •     Gokak spinning mills, Gokak (forbes)
  •     Hindusthan latex Ltd (Govt. India Undertaking ) Kanagala
  •     Maruti Cotex, Kagal
  •     Mahadik Cotspin, Peth
  •     Mahatma Phule Backward Magaswargiya Co.Op. Industries Ltd, Karad
  •     Rajeshri Shahu Backward Class Autoloom Ltd, Karad
  •     Processing of Genotype coloured Cottons
  •     Processing of Organic Cottons at College of Home Science Hyderabad
  •     Sanitory Napkin Project at Nirmal Sanitory Napkin, Solapur.
  •     Centre of Excellence in nonwoven by Ministry of Textile, Govt.of India.
  •     Blending Mesta Fibre with Cotton at Dept.Textile & Fashion Tech. University of Agricultural Science, Dharwad, Karanataka.
  •     Mahalakshmi Ultrasonic Technologies, Sangli, Ultrasonic Reed Cleaning Machine.
  •     Shivam Microsystems, Kolhapur, Online Water Hardness Analyser for Boiler in Textile.
  •     Microtech Technologies and research Centre, karad, Pressure Sensing Medical Device for Compression Bandages.
  •     Shri Sai Textile Consultancy, Solapur, Conversion of Shuttle to Shuttleless Loom.


TESTING & QUALITY CONTROL SERVICES
Department is rendering the testing facility to all the industries. Following are the instruments used for the testing of the textile materials.

PHYSICAL TESTING SERVICE CENTRE

SR. No.

TEST

 

COTTON

1

The Instron machine for the testing of the fiber, yarn and all types of fabrics

2

AFIS - Fibre Length , Nep Study

3

HVI Test (Span Length, Micronaire, Strength)

4

Trash Percentage

5

Moisture %

6

Fibre Maturity

7

Fibre Identification

8

Fibre identification by microscope

 

YARN

1

Single Yarn Strength & Elongation %

2

Lea Strength (C.S.P.)

3

Yarn Hairiness

4

Uniformity and imperfections levels

5

Classimat Testing of yarn

6

Shrinkage % (for the filament )

7

Yarn Appearance (ASTM)

8

Twist Per Inch

9

Count / denier

10

Yarn Abrasion

11

Yarn Friction

 

FABRIC

1

Ends / Picks Per Inch

2

Warp / Weft Count

3

Weight Per Square Meter

4

Width / Length

5

Tensile Strength (Warp / Weft )

6

Crimp Percentage (Warp / Weft)

7

Pilling Test

8

Crease Recovery Angle

9

Thickness Test

10

Fabric Abrasion

11

Air & Water Permeability

12 

Warp Or Strip Analysis (Dyed Sample)

13

Drape & Stiffness

14

Spots / Bars Or Fabric Fault

15

Nonwoven testing (ball burst, puncher)

16

Hydrostatic water head testing

 

WEAVING

1

Fabric Design & Analysis

2

Fabric Development

CHEMICAL TESTING

Sr.No.

Test

1.

Analysis of Fibre Mixtures

2.

Fats / Waxes

3.

Spin Finish / Oil Content in Synthetic Fibre

4.

Total Size in Yarn / Fabric

5.

Scouring Loss

6.

Barium Activity Number

7.

Identification of Class of Dyes Cellulosics

8.

Whiteness Index

9.

Absorbency of Cotton Fabrics / Terry Towels

10.

Dimensional Stability to Washing & Relaxation

11.

Colour Fastness Testing to various agencies

12.

Water Analysis

13.

Testing of Sizing Ingradient

14.

Process Chemicals & Auxiliaries Testing

15.

Testing Dyestuffs / Pigments for Strength

16.

Effluent Testing

  • Textile Effluent (BOD, COD, TS, TDS, TSS) Chloride, Sulphate Total Hardness Ca, pH
  • BOD
  • COD

17.

Computer Colour Matching Analysis

  • Quality Control
  • Formulation (Recipee Production & Matching)

18.

Finishing Chemical
  • By Performance Evaluation

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