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DEPARTMENT OF MECHANICAL ENGINEERING

CONSULTANCY & RESEARCH

The department takes in part in a range of activities. Department undertakes consultancy and various sponsored research projects. The department organizes various workshops, seminars and various such activities for the benefit of students as well as professionals, engineers, industries.

THRUST AREAS OF RESEARCH

  • Product Design and Development.
  • Vibration Testing and NVH.
  • Foundry casting and Simulation.
  • Image processing.

 DETAILS OF CONSULTANCY PROJECT

Year

Consultancy Projects

Sponsor

1998-1999

Carpet Winding and Unwinding Machine

Ministry of Heritage and Culture, Sultanate of Oman

1999-2000

Micro Alloyed Steel Development

Steel Ministry - Govt. of India

1999-2000

"Energy Audit"

Jawahar Shetkari Sahakari Sakhar Karkhana Ltd., Hupari,

2001-2002

Design and Development of Cams for Dobby Machines

Narendra Industries,
Mumbai

Biomass Gasifier Engine Test Set up

For Development of I.C. Engines Lab.

2002-2003

Component Sorting using Image processing technique

FIE Research Institute, Ichalkaranji.

2005-2006

Magnetic Treatment of Water

Maxwell Engineers, Mumbai.

Image Processing & Analysis of Foundry Application

FIE Research Institute, Ichalkaranji.

Evaluation of Flour Mills

Maharashtra Energy Development Agency (MEDA)

Ancillary Developments

ITAMMA, Mumbai

Manufacturing Setup development

Dogetech Corporation, Taiwan

ETP development for Textile Clusture

Govt. of Maharashtra

2006-2007

Environmental Status Report of Ichalkaranji Municipal Council

Environmental Status Report

2007-2008

Environmental Status Report of Ichalkaranji Municipal Council

Environmental Status Report

Conversion of diesel fired furnace for bio-diesel

Balaji Food Products

2008-2009

Environmental Status Report of Ichalkaranji Municipal Council

Environmental Status Report

Casting Gating Simulation & optimization

FIE Spherotech, Hatkanangale

Casting Gating Simulation & optimization

Birla Peruchhini, Aurangabad

Casting Gating Simulation, optimization & modelling

Suyash Castings, Kolhapur

Casting Design & Metallurgy & Heat Treatment cycle

Thatte Associates, Sangli.

Funds for " Industrial Product Design Center "

AICTE, New Delhi under NCP scheme

2009-2010

Casting simulation of cylinder head

Menon & Menon

Casting simulation of Lift Arm

Netmech foundry Pvt. Ltd Hat'gale

Casting simulation of Fly wheel

Shimpukade metals Pvt. Ltd. Kolkapur

Dynamic Analysis of Hermatic Compressor

Karraro Technologies Ltd. Pune

Mini Air Conditioning Tutor & Refrigeration Tutor

Under development of Refrigeration & Air Condi. Lab

2010-2011

Modernization of existing Set-up for roots blowers & Exhausters

Kulkarni Power Tools, Shirol

 

 DETAILS OF SPONSORED RESEARCH PROJECTS

Year

Research Project

Sponsor

2006-2007

Design and Adaptive Thermal Analysis of Cast Iron

FIE Research Institute, Ichalkaranji

Design and Adaptive Thermal Analysis of Cast Iron

FIE Research Institute, Ichalkaranji

Design & Fabrication of forming machine used for Jewelry

M/s. Geeta Jewelers, Hupari.

Universal Measuring unit

M/s. Pentamech Engg. Works, Ichalkaranji.

Analysis of 5 1/8"

Gate Valve.

M/s. Ghatage Patil Industries, Uchgaon.

Design Analysis & Optimization of Component

M/s. Aniket Machine Works, Ichalkaranji

Design & Mfg. of Boring SPM for connecting rode of TELCO

M/s. Cygnet International Pvt. Ltd. Hatkanangale

Design Optimization of Impact Testing Machine Elements

M/s. Superfine Machines, Ichalkaranji.

Automatic Storage

2007-2008

Automation of Component Treatment Plant using PLC

Prolific Systems & Technologies, Pune.

Six Sigma

JMT M/c. Tools, Yadrav.

Modelling & Analysis of Automotive Component

Self. finance

Design and Fabrication of Papad Making machine

Blue Star Automobiles, Ichalkaranji.

Trouble shooting in Foundry

Technico Foundry Pvt. Ltd. Ichalkaranji.

Design & Optimisation of 'C' frame of hydraulic press using CATIA & VB

Aniket Machines, Ichalkaranji.

Automatic Storage & Retrieval System

FIE Research Institute, Ichalkaranji.

Biomass Briqueting System for rural & industrial Enrichment

Onkar Engineering, Kagal

Special purpose boring machine

Profound Enterprises, Ichalkaranji.

Design & Manufacturing of Averaging Machine (SPM)

Auto Assembly Centre, Ichalkaranji.

Design & Manufacturing of Hydraulic Power Pack and Spindle

Pentamech, Ichalkaranji.

Special purpose Drilling Machine

Pentamech, Ichalkaranji.

Hydraulic Drilling Attachment to Lathe Machine

Kishor Engineering Works, Ichalkaranji.

Designing & Manufacturing of Horizontal Lathe Attachment

Neeta Engineering Works, Kolhapur .

Design & Development of Casting Process

Net Mech Founders (P) Ltd. Hatkanangale

Computerized Materials Management System

Ichalkaranji Metalloy Founders, Ichalkaranji.

Design & Mfg. for Modification of Conventional Cylindrical Grinding M/c. to Double Wheel Grinding SPM

Cygnet International Pvt. Ltd. Hatkanangale.

2008-2009

Implementation of Six Sigma

General Machine Tools, Ichalkaranji.

Solar Tracking System

Vijay Steel Fabricators, Sangli.

Totstat software 4.0 for Quality Management

Fuel Instruments & Engineers, Ichalkaranji

Casting Simulation for rejection control

FIE Spherotech, Hatkanangale.

Optimizing the amount of inoculant used in Iron foundries

Unimetal Casting Ltd. Ichalkaranji.

Cost Estimation and Cost Control in Sand Plant

Shri Ganesh Foundry Pvt. Ltd. Ichalkaranji

Instrumentation for Optimization of mould wall thickness

Ichalkaranji Metalloy Founders, Ichalkaranji.

Bearing selection and steering error calculation s/w

Carraro Technologies India , Pune

Design & Mfg. of Loading and Unloading of CNG cylinder

Aniket Machines Pvt.Ltd.

Design & Manufacturing of special Purpose Machine for crank case

Auto Assembly Centre, Ichalkaranji.

Design & Mfg. of Inspection gauge for bearing cap

Deepak Engineering Works, Ichalkaranji

Three Fingered Robotic Hand

Mechasoft Cad/Cam Solutions, Ichalkaranji

Pick and place system for Dead Wt. lifting in foundry

Ichalkaranji Metalloy Founders, Ichal. & FIE Research Institute, Ichalkaranji.

Design & Mfg. of Multi-Tapping Attachment

Sanmati CNC Engg. Works, Hatkanangale

Analysis of Spindle using FEM

SPM Tools, Ichalkaranji.

2009-2010

Design & Development of Refrigeration Van

HOYT ENGG. SOLUTIONS, PUNE

Value Engineering of Valve mounted fixturing unit

IDEA Maps Pune

Mould Wall Thickness optimization in Sand Moulding

S.S. Industries, Ichalkaranji

Optimization of properties of C.I. by Taguchi method.

FIE Spherotech Hatkanangale

Optimization of Casting properties by thermal analysis

Magna Industries, Ichalkaranji.

Core Shooter

Ichal. Mettaloy Foundry, Ichal.

Continuous Sand Mixer for Core Shooter

Ichal. Mettaloy Foundry, Ichal.

 

2010-2011

Foundry Fault Diagnostic Software

Suyash Castings, Kolhapur

Software for time waste Management

Suyash Castings, Shiroli MIDC

Design & Mfg. of Paper Band Fitter for Grinding machine

Climax Engg. Enterprises, Ichalkaranji.

Surface Broaching machine

SPM Tools, Ichalkaranji.

Design & Mfg. of Cold box core shooter

Spherotech Industries, FIE, Ichalkaranji.

Design & Mfg. of Fully automatic Chapati making machine

Blue Star Automobile, Ichalkaranji.

Mfg. & Assembly of dovetail slide Assembly for Duplex Milling machine

Samarth Engg. Technology, Kolhapur

  

2011-2012  

Vibration Methodology Development for Blower Components

Kulkarni Power Tools Shirol

  

2012-2013  

Casting Simulation

Technovision Auto Components Pvt. Ltd.,Plot No-4, 5, Phase-iii, Sector-d, Shree Laxmi Cooperative Industrial Estate, Hatkanangale . 416115 

Design and simulation of automobile casting for defect prediction and removal

 Parvati Foundry, Gat.No.199, Opp.Ichalkaranji Cement Factory, Near SGI, Kolhapur-Sangali state highway, Mangaonwadi, Tal:Hatkanangale, Dist: Kolhapur 

 

                         R & D,CONSULTANCY PROJECT UNDER TAKEN BY FACULTY                                          

2011-2012

Design and simulation of automobile casting for technivision auto components,Hatkanangale

Consultancy render through Fondry cell by,IIT Bombay at the institute

Design and simulation of automobile casting for Parvati Foundry, Mangaonwadi

Consultancy render through Fondry cell by,IIT Bombay at the institute

 

CONSULTANCY SERVICES RENDERED

 Sr. No.

 Name of Company  Area of Consultancy
 1  ISMT, Jejuri MIDC, Pune  Industry Automation using Image Processing
 Iconic Castings, Tardal, Hatkanangale  Casting Simulation 
 FIE Spherotech, Hatkanangale   Casting Simulation 
 Jainsons Foundry, Jalandar, Punjab  Casting Simulation 
 Parvati Foundry, Mangaonwadi, Hatkanangale  Casting Simulation of gating system 
 Parvati Foundry, Mangaonwadi, Hatkanangale   Design and simulation of automobile casting 
 Unique Auto Assembly, Ichalkaranji   NCP Lab 
 Kulkarni Power Tools, Shirol  Blower Test ring develop. & Installation 
 Kulkarni Power Tools, Shirol   Vibration Methodology Development for blower 
10   Jagdish Iron & Steels, Miraj   Simulation of gating system 
11   Netmech Industries, Ichalkaranji  Foundry Simulation 
12   Technovision Auto Components, Hatkanangale  Design and simulation of automobile casting 

 

  TESTING AND SERVICES 

Foundry Simulation

 Netmech Industry,Ichalkarnji 

Composite Block Testing

 M.Text,B.Text Ug/Pg Student,Cement Blocks,Chnnels,Steel rods etc.

Steel Furniture Inhouse Fibrication 700 Approx

DKTE/Yashwantrao Chavan Polytechnic,Ichalkarnji

Blower Testing ring development and Testing

Kulkarni Power Tools Shirol

 

RESERCH PROJET TAKEN BY PG STUDENTS  

 PGA

                                                                                           

PGB

 ME PROJECT2013-14-1A MEPROJECT2014-15-1A

 

 

 

 

 


 

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